The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 07, 2020

Filed:

Dec. 13, 2017
Applicant:

Hrl Laboratories, Llc, Malibu, CA (US);

Inventors:

Scott M. Biesboer, Santa Monica, CA (US);

Tobias A. Schaedler, Oak Park, CA (US);

Jacob M. Hundley, Newbury Park, CA (US);

Zak C. Eckel, Thousand Oaks, CA (US);

Assignee:

HRL Laboratories, LLC, Malibu, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 39/00 (2006.01); C04B 35/56 (2006.01); B29C 64/106 (2017.01); B29C 39/38 (2006.01); B29C 64/30 (2017.01); B29C 65/56 (2006.01); B29C 65/02 (2006.01); B28B 1/00 (2006.01); B28B 1/14 (2006.01); B33Y 10/00 (2015.01); B33Y 70/00 (2020.01); C04B 35/64 (2006.01); B29L 31/00 (2006.01); B29K 83/00 (2006.01); B29K 85/00 (2006.01); B29K 105/16 (2006.01);
U.S. Cl.
CPC ...
B29C 39/003 (2013.01); B28B 1/001 (2013.01); B28B 1/14 (2013.01); B29C 39/38 (2013.01); B29C 64/106 (2017.08); B29C 64/30 (2017.08); B29C 65/02 (2013.01); B29C 65/56 (2013.01); B33Y 10/00 (2014.12); B33Y 70/00 (2014.12); C04B 35/5603 (2013.01); C04B 35/64 (2013.01); B29K 2083/00 (2013.01); B29K 2085/00 (2013.01); B29K 2105/16 (2013.01); B29L 2031/7532 (2013.01); C04B 2235/602 (2013.01);
Abstract

Some variations provide a process for fabricating a ceramic structure, the process comprising: producing a plurality of preceramic polymer parts; chemically, physically, and/or thermally joining the preceramic polymer parts together, to generate a preceramic polymer structure; thermally treating the preceramic polymer structure, to generate a ceramic structure; and recovering the ceramic structure. The process may employ additive manufacturing, subtractive manufacturing, casting, or a combination thereof. A composite overwrap may be applied to the preceramic polymer structure prior to pyrolysis, and the composite overwrap also pyrolyzes to a ceramic composite and is a part of the final ceramic structure. The ceramic structure may be silicon oxycarbide, silicon carbide, silicon nitride, silicon oxynitride, silicon carbonitride, silicon boronitride, silicon boron carbonitride, or boron nitride, for example. The ceramic structure may have at least one dimension of 1 meter or greater, and may be a fully integrated ceramic object with no seams.


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