The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 16, 2020

Filed:

Jan. 08, 2018
Applicant:

Ford Motor Company, Dearborn, MI (US);

Inventors:

Jonathan Burns, Windsor, CA;

Robert Rentschler, Dearborn, MI (US);

Bryan McKeough, Macomb, MI (US);

Cliff Maki, New Hudson, MI (US);

Kevin Byrd, Novi, MI (US);

Assignee:

Ford Motor Company, Dearborn, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22D 19/00 (2006.01); B22D 19/16 (2006.01); B22D 17/24 (2006.01); B22C 9/10 (2006.01); B22D 29/00 (2006.01); F02F 7/00 (2006.01);
U.S. Cl.
CPC ...
B22D 17/24 (2013.01); B22C 9/10 (2013.01); B22D 19/00 (2013.01); B22D 19/0009 (2013.01); B22D 19/16 (2013.01); B22D 29/001 (2013.01); F02F 7/0021 (2013.01); F02F 7/0053 (2013.01); F02F 2200/06 (2013.01); F05C 2201/021 (2013.01);
Abstract

A method of casting an assembly is provided that includes forming a structural insert, over-molding the structural insert with a temporary core, and positioning the over-molded structural insert within a cavity of a casting die. The over-molded structural insert is cast within a part, to form the assembly, and the temporary core is removed. The method may also include a temporary core configured to define an alloy flash trim location or locating features to position the structural insert within the cavity of the casting die. Further, the temporary core may define shared features with the structural insert. The part and structural insert may be dissimilar materials such as a part of an aluminum alloy material and a structural insert of a steel alloy material.


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