The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 09, 2020

Filed:

Mar. 22, 2017
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Michael J. Walker, Shelby Township, MI (US);

Jason R. Traub, Clinton Township, MI (US);

Peter P. Andruskiewicz, IV, Ann Arbor, MI (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B33Y 10/00 (2015.01); B23K 26/342 (2014.01); B22F 1/02 (2006.01); B22F 3/105 (2006.01); B22F 7/00 (2006.01); B22F 5/00 (2006.01); C04B 30/00 (2006.01); B33Y 50/02 (2015.01); B33Y 70/00 (2020.01); B33Y 80/00 (2015.01); B22F 1/00 (2006.01); B22F 3/24 (2006.01); B23K 26/00 (2014.01); F02F 1/18 (2006.01); B23K 101/04 (2006.01); B23K 101/34 (2006.01); B23K 103/16 (2006.01); C04B 111/00 (2006.01);
U.S. Cl.
CPC ...
B22F 5/008 (2013.01); B22F 1/0014 (2013.01); B22F 1/0051 (2013.01); B22F 1/025 (2013.01); B22F 3/1055 (2013.01); B22F 3/24 (2013.01); B22F 7/008 (2013.01); B23K 26/0006 (2013.01); B23K 26/342 (2015.10); B33Y 10/00 (2014.12); B33Y 50/02 (2014.12); B33Y 70/00 (2014.12); B33Y 80/00 (2014.12); C04B 30/00 (2013.01); F02F 1/18 (2013.01); B22F 2003/248 (2013.01); B22F 2301/10 (2013.01); B22F 2301/15 (2013.01); B22F 2302/45 (2013.01); B22F 2304/10 (2013.01); B22F 2998/10 (2013.01); B22F 2999/00 (2013.01); B23K 2101/04 (2018.08); B23K 2101/34 (2018.08); B23K 2103/16 (2018.08); C04B 2111/00181 (2013.01); C04B 2111/00612 (2013.01); F02F 2200/00 (2013.01); Y02P 10/295 (2015.11);
Abstract

A method of manufacturing a highly insulating three-dimensional (3D) structure is provided. The method includes depositing a first layer of hollow microspheres onto a base. The hollow microspheres have a metallic coating formed thereon. A laser beam is scanned over the hollow microspheres so as to sinter the metallic coating of the hollow microspheres at predetermined locations. At least one layer of the hollow microspheres is deposited onto the first layer. Scanning by the laser beam is repeated for each successive layer until a predetermined 3D structure is constructed. The 3D structure includes a composite thermal barrier coating (TBC), which may be applied to a surface of components within an internal combustion engine, and the like. The composite TBC is bonded to the components of the engine to provide low thermal conductivity and low heat capacity insulation that is sealed against combustion gasses.


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