The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 02, 2020

Filed:

Dec. 18, 2017
Applicant:

Air Products and Chemicals, Inc., Allentown, PA (US);

Inventors:

Martin Lawrence, Middlesex, GB;

Petr Tlamicha, Dobrna, CZ;

Assignee:

Air Products and Chemicals, Inc., Allentown, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C22B 21/00 (2006.01); F27B 7/34 (2006.01); C22B 9/00 (2006.01); F27B 7/06 (2006.01); F27B 7/36 (2006.01); F27B 3/20 (2006.01); F27B 3/22 (2006.01); F27B 3/28 (2006.01);
U.S. Cl.
CPC ...
C22B 21/0084 (2013.01); C22B 9/006 (2013.01); C22B 21/0092 (2013.01); F27B 3/205 (2013.01); F27B 3/22 (2013.01); F27B 3/28 (2013.01); F27B 7/06 (2013.01); F27B 7/34 (2013.01); F27B 7/36 (2013.01);
Abstract

A method of melting an aluminum charge having no more that 4% salt by mass, including during a melting phase, introducing fuel and oxidant via a burner operating at a first firing rate, the fuel and oxidant reacting to form a combustion zone above the aluminum charge, terminating the melting phase and commencing a transition phase when the aluminum charge is nearly completely molten, during the transition phase, reducing the firing rate of the burner to a second firing rate lower than the first firing rate, introducing a non-oxidizing gas at a first velocity to form a non-oxidizing zone between the combustion zone and the aluminum charge, and allowing the aluminum charge to become completely molten, and terminating the transition phase and commencing a tapping phase after the aluminum charge has become completely molten, and during the tapping phase, pouring the molten aluminum charge out of the furnace.


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