The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 26, 2020

Filed:

Apr. 17, 2019
Applicant:

Intelligrated Headquarters, Llc, Mason, OH (US);

Inventors:

Karthikeyan Yuvaraj, St. Louis, MO (US);

Sriram Pavan Tankasala, St. Louis, MO (US);

Benjamin E. Nilson, St. Louis, MO (US);

Feng Zhang, St. Louis, MO (US);

Matthew R. Wicks, St. Charles, MO (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B25J 5/00 (2006.01); B65G 67/02 (2006.01); B25J 9/16 (2006.01); B25J 15/00 (2006.01); B25J 19/02 (2006.01); B25J 9/00 (2006.01);
U.S. Cl.
CPC ...
B65G 67/02 (2013.01); B25J 5/00 (2013.01); B25J 9/0093 (2013.01); B25J 9/1687 (2013.01); B25J 9/1697 (2013.01); B25J 15/00 (2013.01); B25J 19/021 (2013.01);
Abstract

Robotic carton loader or unloader incorporates three-dimensional (3D) and two-dimensional (2D) sensors to detect respectively a 3D point cloud and a 2D image of a carton pile within transportation carrier such as a truck trailer or shipping container. Edge detection is performed using the 3D point cloud, discarding segments that are two small to be part of a product such as a carton. Segments that are too large to correspond to a carton are 2D image processed to detect additional edges. Results from 3D and 2D edge detection are converted in a calibrated 3D space of the material carton loader or unloader to perform one of loading or unloading of the transportation carrier. Image processing can also detect jamming of products sequence from individually controllable zones of a conveyor of the robotic carton loader or unloader for singulated unloading.


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