The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 12, 2020

Filed:

Oct. 08, 2019
Applicant:

MM Metals Usa, Llc, Plymouth Meeting, PA (US);

Inventors:

Daniel Shaw, Haverford, PA (US);

James Saville, Easton, MD (US);

John Williams, Oxfordshire, GB;

Trevor N. Mustoe, Playa del Carmen, MX;

Assignee:

MM Metals USA, LLC, Plymouth Meeting, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C22B 5/04 (2006.01); C21D 9/00 (2006.01); C22C 33/04 (2006.01); C22C 38/18 (2006.01); C21D 8/12 (2006.01); C22B 1/24 (2006.01); C21D 6/00 (2006.01); C21D 1/74 (2006.01);
U.S. Cl.
CPC ...
C22B 5/04 (2013.01); C21D 1/74 (2013.01); C21D 6/002 (2013.01); C21D 8/1205 (2013.01); C21D 9/0025 (2013.01); C21D 9/0068 (2013.01); C22B 1/24 (2013.01); C22C 33/04 (2013.01); C22C 38/18 (2013.01);
Abstract

A method and system for recovering a high yield of low carbon ferrochrome from chromite and low carbon ferrochrome produced by the method. A stoichiometric mixture of feed materials including scrap aluminum granules, lime, silica sand, and chromite ore are provided into a plasma arc furnace. The scrap aluminum granules are produced from used aluminum beverage containers. The feed materials are heated, whereupon the aluminum in the aluminum granules produces an exothermic reaction reducing the chromium oxide and iron oxide in the chromite to produce molten low carbon ferrochrome with molten slag floating thereon. The molten low carbon ferrochrome is extracted, solidified and granulated into granules of low carbon ferrochrome. The molten slag is extracted, solidified and granulated into granules of slag.


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