The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 12, 2020

Filed:

Jul. 31, 2015
Applicant:

Sikorsky Aircraft Corporation, Stratford, CT (US);

Inventors:

Justin B. Alms, Glastonbury, CT (US);

Eric J. Amis, Akron, OH (US);

Joseph J. Sangiovanni, West Suffield, CT (US);

Ellen Y. Sun, South Windsor, CT (US);

Aaron T. Nardi, East Granby, CT (US);

Assignee:

SIKORSKY AIRCRAFT CORPORATION, Stratford, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 65/00 (2006.01); B32B 5/26 (2006.01); B32B 5/22 (2006.01); B32B 7/12 (2006.01); B32B 15/08 (2006.01); B32B 15/20 (2006.01); C23C 24/04 (2006.01); B32B 5/02 (2006.01);
U.S. Cl.
CPC ...
B29C 66/742 (2013.01); B29C 66/721 (2013.01); B32B 5/22 (2013.01); B32B 5/26 (2013.01); B32B 7/12 (2013.01); B32B 15/08 (2013.01); B32B 15/20 (2013.01); C23C 24/04 (2013.01); B32B 5/02 (2013.01); B32B 2250/42 (2013.01); B32B 2255/02 (2013.01); B32B 2255/205 (2013.01); B32B 2260/021 (2013.01); B32B 2260/046 (2013.01); B32B 2262/0269 (2013.01); B32B 2262/10 (2013.01); B32B 2262/101 (2013.01); B32B 2262/103 (2013.01); B32B 2262/105 (2013.01); B32B 2262/106 (2013.01); B32B 2262/14 (2013.01); B32B 2307/202 (2013.01); B32B 2307/302 (2013.01); B32B 2307/306 (2013.01); B32B 2307/50 (2013.01); B32B 2307/554 (2013.01); B32B 2307/718 (2013.01); B32B 2605/00 (2013.01);
Abstract

A method of making a composite article involves first forming an intermediate substrate. The intermediate substrate can be formed from fibers and an uncured thermoset polymer composition followed by partial cure, or from fibers and an uncured thermoset polymer composition followed by cure of the thermoset polymer composition and deposition of a thermoplastic on the surface of the substrate, or from fibers and an uncured thermoset polymer composition followed by cure and exposure of the substrate to organic solvent, a plasticizer, moisture, and/or heat. The intermediate substrate prepared according to any of the above techniques is then subjected to cold gas spray deposition to deposit a metal layer onto the intermediate substrate. In the case where the substrate was formed by partially curing a thermoset polymer composition, the metal-coated partially-cured thermoset polymer substrate is then fully cured.


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