The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 28, 2020

Filed:

Apr. 20, 2018
Applicant:

Ut-battelle, Llc, Oak Ridge, TN (US);

Inventors:

Beth L. Armstrong, Oak Ridge, TN (US);

Gabriel M. Veith, Knoxville, TN (US);

Sergiy Kalnaus, Knoxville, TN (US);

Hsin Wang, Knoxville, TN (US);

Katie L. Browning, Oak Ridge, TN (US);

Kevin M. Cooley, Knoxville, TN (US);

Assignee:

UT-BATTELLE, LLC, Oak Ridge, TN (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 10/0567 (2010.01); H01M 10/052 (2010.01); H01M 10/0569 (2010.01); C04B 41/88 (2006.01); H01M 10/0568 (2010.01);
U.S. Cl.
CPC ...
H01M 10/0567 (2013.01); C04B 41/88 (2013.01); H01M 10/052 (2013.01); H01M 10/0568 (2013.01); H01M 10/0569 (2013.01); H01M 2300/0028 (2013.01); H01M 2300/0085 (2013.01); H01M 2300/0094 (2013.01);
Abstract

A method of making a passively impact resistant composite electrolyte and separator layer includes providing a suspension composition including electrically non-conducting particles that enable shear thickening. The particles can have a polydispersity index of no greater than 0.1, an average particle size in a range of from 50 nm to 1 um, and an absolute zeta potential of greater than ±40 mV. A particle suspension solvent is provided for suspending the particles. The suspension composition is applied to a porous separator material. A portion of the particles and suspension solvent penetrate the pores and the remainder of the particles in the suspension composition are distributed across the surface of the separator material. The suspension solvent is evaporated from the separator material to provide a shear thickening particle loaded separator. A separator assembly and a passivated battery are also disclosed.


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