The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 21, 2020

Filed:

Dec. 09, 2016
Applicant:

Hamilton Sundstrand Corporation, Charlotte, NC (US);

Inventor:

Daniel Ursenbach, Caledonia, IL (US);

Assignee:

HAMILTON SUNDSTRAND CORPORATION, Charlotte, NC (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
F04D 29/38 (2006.01); B29C 70/38 (2006.01); B29C 70/48 (2006.01); B29D 99/00 (2010.01); B29C 70/54 (2006.01); B29C 70/24 (2006.01); B29C 70/34 (2006.01); F02K 3/06 (2006.01); F04D 29/32 (2006.01); F04D 29/54 (2006.01); B29L 31/08 (2006.01);
U.S. Cl.
CPC ...
F04D 29/388 (2013.01); B29C 70/24 (2013.01); B29C 70/345 (2013.01); B29C 70/38 (2013.01); B29C 70/382 (2013.01); B29C 70/48 (2013.01); B29C 70/543 (2013.01); B29D 99/0025 (2013.01); F02K 3/06 (2013.01); F04D 29/329 (2013.01); F04D 29/545 (2013.01); B29L 2031/08 (2013.01); B29L 2031/082 (2013.01); F05D 2220/36 (2013.01); F05D 2230/20 (2013.01); F05D 2300/6012 (2013.01); F05D 2300/614 (2013.01);
Abstract

A method of making a fan blade may include the steps of forming a core comprising fibrous material, and placing a first layer of dry fiber tows over the core using a robot. The first layer of dry fiber tows may be substantially un-crimped and may have a thermoplastic coating. A second layer of dry fiber tows may be placed over the first layer of dry fiber tows using the robot. The second layer may be un-crimped and coated similar to the first layer. The core, the first layer, and the second layer may be molded using resin transfer molding. The first layer may be placed over the core in a curved configuration. The core may include a three-dimensionally woven core formed on a loom and/or a plurality of layers of dry fiber tows placed by the robot.


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