Mixing machine with vfd based diagnostics

Abstract

A mixing machine includes a head extending over a bowl receiving location, a rotatable output shaft for receiving a mixer tool, and a gear system for effecting rotation of the rotatable output shaft about its axis and orbiting of the shaft axis about another axis. An electric motor includes an output operatively connected to drive the gear system. A variable frequency drive is connected to deliver 3-phase power to the electric motor to achieve variable speed and torque. The variable frequency drive includes a plurality of embedded sensors, including embedded current sensors and embedded voltage sensors. A diagnostic control is configured and operable to analyze outputs from the embedded sensors and produce an alert indication upon identification of a characteristic indicative of at least one of input power brownout, input power surge, machine short circuit, motor phase insulation arch, motor phase to ground arch or motor loss of phase.