The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 14, 2020

Filed:

Sep. 18, 2018
Applicant:

Hexcel Corporation, Stamford, CT (US);

Inventors:

Whitney Kline, Ellington, CT (US);

Lawrence Varholak, Southbury, CT (US);

Assignee:

Hexcel Corporation, Stamford, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08K 7/06 (2006.01); B33Y 70/00 (2020.01); B29B 9/02 (2006.01); B33Y 30/00 (2015.01);
U.S. Cl.
CPC ...
C08K 7/06 (2013.01); B29B 9/02 (2013.01); B33Y 70/00 (2014.12); B33Y 30/00 (2014.12);
Abstract

A powder composition suitable for use in selective laser sintering for printing an object. The powder composition includes a first fraction comprising a plurality of polyaryletherketone (PAEK) particles having a mean diameter less than 30 microns, a second fraction comprising a plurality of polyaryletherketone (PAEK) particles having a mean diameter greater than 30 microns, and a third fraction comprising a plurality of carbon fibers. The first fraction and the second fraction are formed by an air classification separation performed on a pulverized powder. After the separation, the first fraction, the second fraction, and the third fraction are blended in a high intensity mixer. The powder composition when used in selective laser sinter results in parts with increased tensile strength and reduced surface roughness, among other improvements, as compared to similar powders omitting the first fraction. The PAEK may include polyetherketoneketone (PEKK).


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