Aircraft fuel systems

Abstract

An aircraft fuel system architecture which reduces the fleet-wide flammability exposure of the fuel tanks. In one embodiment, the aircraft center fuel tank fuel is cooled at certain times in a flight to reduce its flammability exposure to be similar to that of an unheated conventional metal wing fuel tank. Aircraft fuel tanks that have adjacent heat sources are also insulated to minimize heat flow into the fuel. Fuel tanks that have lower cooling properties, such as composite wing tanks are cooled at certain times during flight such that their temperatures are reduced to be similar to metal wing tanks when the fuel is flammable. A fuel tank that is pressurized relative to outside pressure at altitude having a lower flammability exposure than unpressurized tanks is combined with the cooling of fuel in the tank to reduce the fleet-wide flammability exposure of the fuel tank to be similar to that of an unpressurized metal wing tank. Fuel is cooled by recirculating flow from a tank, passing through a heat exchanger and returning to the tank to be cooled. The heat exchanger is optionally cooled by flow of air from the outside of the aircraft, or by conditioned air from the aircraft environmental control system. The system is controlled by start and stop of fuel flow to the various tanks by means of a system controller. The controller uses sensors in the fuel tanks to command flow only when required to reduce the flammability exposure of the fuel tanks.