The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 31, 2020

Filed:

Jun. 30, 2017
Applicant:

Tdk Corporation, Tokyo, JP;

Inventors:

Yu Sakurai, Tokyo, JP;

Tomofumi Kuroda, Tokyo, JP;

Hideyuki Itoh, Tokyo, JP;

Assignee:

TDK CORPORATION, Tokyo, JP;

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01F 1/22 (2006.01); H01F 41/02 (2006.01); B22F 1/00 (2006.01); C23C 8/24 (2006.01);
U.S. Cl.
CPC ...
H01F 1/22 (2013.01); B22F 1/0048 (2013.01); B22F 1/0085 (2013.01); H01F 41/0246 (2013.01); C23C 8/24 (2013.01);
Abstract

The present invention is a method of producing a soft magnetic metal powder comprising, a material powder preparation step of preparing a material powder comprising a particle including a boron and a soft magnetic metal including an iron, a first nitriding step of nitriding the boron included in said particle by carrying out a heat treatment to said material powder under a non-oxidizing atmosphere including nitrogen, and a spheroidizing step of spheroidizing said particle by carrying out a heat treatment to said material powder of after said first nitriding step under a non-oxidizing atmosphere having lower nitrogen partial pressure than a nitrogen partial pressure of the non-oxidizing atmosphere during said first nitriding step. According to the present invention, the soft magnetic metal powder comprising the particle having a shape of a complete sphere or close to complete sphere, and comprising the small standard deviation of the particle size distribution of the powder can be obtained.


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