The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 10, 2020

Filed:

Feb. 02, 2018
Applicant:

Federal Card Services, Llc, Cincinnati, OH (US);

Inventors:

Doug Ridenour, Cincinnati, OH (US);

Aaron Tucker, Cincinnati, OH (US);

Assignee:

Federal Card Services, LLC, Cincinnati, OH (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B42D 25/455 (2014.01); B42D 25/46 (2014.01); B42D 25/475 (2014.01); B42D 25/485 (2014.01); B42D 25/373 (2014.01); B42D 25/47 (2014.01);
U.S. Cl.
CPC ...
B42D 25/455 (2014.10); B42D 25/373 (2014.10); B42D 25/46 (2014.10); B42D 25/47 (2014.10); B42D 25/475 (2014.10); B42D 25/485 (2014.10);
Abstract

A system and method for producing a multi-layered materials sheet that can be separated into a number of payment cards having an embedded metal layer that provides durability and aesthetics at a reduced cost and increased efficiency. During product of the materials sheet, multiple layers are collated and laminated to produce a large materials sheet. The lamination step involves heating and cooling the materials at specific temperatures and pressures for specific time periods. At a registration step, the sheet is automatically milled with alignment holes. During a singulation step, the alignment holes are used to position the sheet on a vacuum table, and vacuum holds the sheet in place while a milling device cuts cards from the sheet.


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