The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 14, 2020

Filed:

Dec. 29, 2017
Applicant:

Certainteed Gypsum, Inc., Malvern, PA (US);

Inventors:

John W. College, Pittsburgh, PA (US);

Shane Libunao, Hanover, IN (US);

Mark Harris, Land O Lakes, FL (US);

Assignee:

CertainTeed Gypsum, Inc., Malvern, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 38/10 (2006.01); C04B 28/14 (2006.01); B29C 44/32 (2006.01); B32B 37/24 (2006.01); B28B 19/00 (2006.01); E04C 2/04 (2006.01); E04C 2/30 (2006.01); B32B 38/00 (2006.01); C04B 103/42 (2006.01); C04B 111/00 (2006.01); C04B 111/40 (2006.01);
U.S. Cl.
CPC ...
C04B 38/10 (2013.01); B28B 19/0092 (2013.01); B29C 44/326 (2013.01); B32B 37/24 (2013.01); C04B 28/14 (2013.01); E04C 2/043 (2013.01); E04C 2/30 (2013.01); B32B 38/164 (2013.01); B32B 2037/243 (2013.01); B32B 2305/30 (2013.01); B32B 2315/18 (2013.01); B32B 2317/12 (2013.01); B32B 2607/00 (2013.01); C04B 2103/42 (2013.01); C04B 2111/0062 (2013.01); C04B 2111/40 (2013.01); Y10T 156/1712 (2015.01);
Abstract

The present invention relates to a system and method for the production of gypsum board using starch pellets. In accordance with the present disclosure, the starch necessary for board formation is provided in the form of starch pellets. These pellets are mixed with a gypsum slurry in a mixer. The pellets are initially insoluble and do not dissolve. However, during subsequent drying stages, the pellets become soluble and dissolve into the gypsum phase. This both provides the desired starch component and also results in the formation of voids within the set gypsum.


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