The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 07, 2020

Filed:

Oct. 30, 2017
Applicant:

Tredegar Film Products Corporation, Richmond, VA (US);

Inventors:

Andrew D. Maschino, Paris, IL (US);

Michael Estel Fisher, Rosedale, IN (US);

John Richard Renner, Marshall, IL (US);

Todd R. Skochdopole, Moseley, VA (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B26F 1/26 (2006.01); B32B 3/26 (2006.01); B32B 37/10 (2006.01); D04H 3/11 (2012.01); D04H 1/46 (2012.01); B29C 48/00 (2019.01); B29C 48/08 (2019.01); B29C 37/00 (2006.01); D04H 1/492 (2012.01); D04H 1/732 (2012.01); D04H 3/011 (2012.01); D04H 5/03 (2012.01); D04H 5/08 (2012.01); B32B 3/30 (2006.01); B32B 5/02 (2006.01); B32B 7/12 (2006.01); B32B 27/32 (2006.01); B32B 37/12 (2006.01); B32B 37/24 (2006.01); D04H 13/02 (2006.01); A61F 13/511 (2006.01); A61F 13/15 (2006.01); B29L 31/48 (2006.01);
U.S. Cl.
CPC ...
D04H 1/46 (2013.01); A61F 13/15699 (2013.01); A61F 13/5116 (2013.01); A61F 13/51108 (2013.01); B29C 37/0053 (2013.01); B29C 48/002 (2019.02); B29C 48/0021 (2019.02); B29C 48/08 (2019.02); B32B 3/266 (2013.01); B32B 3/30 (2013.01); B32B 5/022 (2013.01); B32B 7/12 (2013.01); B32B 27/32 (2013.01); B32B 37/1009 (2013.01); B32B 37/12 (2013.01); B32B 37/24 (2013.01); D04H 1/492 (2013.01); D04H 1/732 (2013.01); D04H 3/011 (2013.01); D04H 5/03 (2013.01); D04H 5/08 (2013.01); D04H 13/02 (2013.01); A61F 2013/15829 (2013.01); A61F 2013/51169 (2013.01); B29C 2793/0045 (2013.01); B29K 2995/0068 (2013.01); B29L 2031/4878 (2013.01); B32B 2037/1072 (2013.01); B32B 2262/0253 (2013.01); B32B 2305/02 (2013.01); B32B 2305/20 (2013.01); B32B 2307/726 (2013.01); B32B 2323/10 (2013.01); B32B 2555/02 (2013.01); Y10T 442/674 (2015.04); Y10T 442/681 (2015.04);
Abstract

A method for hydroforming a composite precursor material includes forming a composite precursor material comprising an original spun bonded nonwoven web and a polymer film layer. The method also includes applying a plurality of pressurized liquid jets onto an outer surface of the original spun bonded nonwoven web while the composite precursor material passes over a forming structure to push and reorient a plurality of spun bonded fibers from a closely packed substantially horizontal orientation to a more loosely packed orientation with greater vertical spacing between the fibers to produce a hydroformed composite material comprising an expanded spun bonded nonwoven layer having a loft of at least about 1.3 times greater than the original loft of the original spun bonded nonwoven web, and an air permeability of at least about 1.2 times greater than an original air permeability of the original unexpanded spun bonded nonwoven web.


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