The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 07, 2020

Filed:

Sep. 07, 2016
Applicant:

General Electric Company, Schenectady, NY (US);

Inventors:

Ruxi Wang, Cohoes, NY (US);

Manoj Ramprasad Shah, Latham, NY (US);

Ramanujam Ramabhadran, Niskayuna, NY (US);

Yanzhe Yang, Mason, OH (US);

Assignee:

GENERAL ELECTRIC COMPANY, Niskayuna, NY (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B33Y 30/00 (2015.01); B29C 70/88 (2006.01); H01F 17/00 (2006.01); H01F 17/04 (2006.01); B33Y 10/00 (2015.01);
U.S. Cl.
CPC ...
B33Y 30/00 (2014.12); B29C 70/882 (2013.01); B33Y 10/00 (2014.12); H01F 17/0013 (2013.01); H01F 17/04 (2013.01); H01F 17/043 (2013.01);
Abstract

A method of manufacturing an inductor core includes controlling a flow of magnetic material and a flow of binder material to a nozzle such that the flow magnetic material merges with the flow of binder material at a focal point of a preheater, preheating the magnetic material and the binder material by energizing the preheater, mixing the magnetic material and the binder material according to a ratio based on a magnetic permeability distribution of the inductor core, and depositing the magnetic material and the binder material on a surface to form the inductor core having three layers with recessed patterns defined between the layers for receiving a coil.


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