The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 26, 2019

Filed:

Feb. 16, 2017
Applicant:

General Electric Company, Schenectady, NY (US);

Inventors:

Weijun Yin, Schenectady, NY (US);

Anil Raj Duggal, Niskayuna, NY (US);

Assignee:

GENERAL ELECTRIC COMPANY, Niskayuna, NY (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H02K 3/34 (2006.01); H02K 1/04 (2006.01); H02K 15/12 (2006.01); H02K 3/30 (2006.01); C09D 201/00 (2006.01); C09D 5/44 (2006.01); C09D 7/61 (2018.01); C08K 3/013 (2018.01); C08K 3/22 (2006.01); C08K 3/28 (2006.01); C08K 3/38 (2006.01);
U.S. Cl.
CPC ...
H02K 3/345 (2013.01); C09D 5/448 (2013.01); C09D 7/61 (2018.01); C09D 201/00 (2013.01); H02K 1/04 (2013.01); H02K 3/30 (2013.01); H02K 15/12 (2013.01); C08K 3/013 (2018.01); C08K 2003/2227 (2013.01); C08K 2003/282 (2013.01); C08K 2003/385 (2013.01); C08K 2201/001 (2013.01); C08K 2201/016 (2013.01);
Abstract

A method of manufacturing an electric machine includes conformally coating a portion of a stator assembly of the electric machine via an electrophoretic process using a coating slurry. The coating slurry includes a polymer precursor loaded with thermally conductive ceramic materials. The method includes curing the polymer precursor of the coated slurry to secure the thermally conductive ceramic materials within a polymer matrix to form a conformal coating on the portion of the stator assembly. The method also includes loading the stator coils into slots of the stator core to form the stator assembly, wherein the conformal coating electrically insolates the stator coils from the stator core of the stator assembly, and wherein an effective amount of thermally conductive ceramic materials, above a percolation threshold, are present in the conformal coating to form continuous thermal pathways across a thickness of the conformal coating.


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