The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 05, 2019

Filed:

Feb. 23, 2016
Applicant:

The Boeing Company, Chicago, IL (US);

Inventors:

John C. Waldrop, III, Saint Peters, MO (US);

Matthew S. Thompson, O'Fallon, MO (US);

Michael W. Hayes, Belleville, IL (US);

Stephen R. Heinz, O'Fallon, MO (US);

Assignee:

The Boeing Company, Chicago, IL (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 70/30 (2006.01); B29C 48/08 (2019.01); B29C 48/154 (2019.01); B29B 11/02 (2006.01); B29C 70/02 (2006.01); B29C 70/08 (2006.01); B29C 70/38 (2006.01); B29C 70/20 (2006.01); B29C 64/106 (2017.01); B29C 64/141 (2017.01); B33Y 70/00 (2015.01); B29K 105/08 (2006.01); B29K 105/16 (2006.01);
U.S. Cl.
CPC ...
B29C 70/30 (2013.01); B29B 11/02 (2013.01); B29C 48/08 (2019.02); B29C 48/154 (2019.02); B29C 64/106 (2017.08); B29C 64/141 (2017.08); B29C 70/021 (2013.01); B29C 70/08 (2013.01); B29C 70/20 (2013.01); B29C 70/386 (2013.01); B29K 2105/08 (2013.01); B29K 2105/16 (2013.01); B29K 2995/0077 (2013.01); B33Y 70/00 (2014.12);
Abstract

Provided are composite feedstock strips for additive manufacturing and methods of forming such strips. A composite feedstock strip may include continuous unidirectional fibers extending parallel to each other and to the principal axis of the strip. This fiber continuity yields superior mechanical properties, such as the tensile strength along strip's principal axis. Composite feedstock strips may be fabricated by slitting a composite laminate in a direction parallel to the fibers. In some embodiments, the cross-sectional shape of the slit strips may be changed by reattributing material at least on the surface of the strips and/or by coating the slit strips with another material. This cross-sectional shape change may be performed without disturbing the continuous fibers within the strips. The cross-sectional distribution of fibers within the strips may be uneven with higher concentration of fibers near the principal axis of the strips, for example, to assist with additive manufacturing.


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