The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 29, 2019

Filed:

Aug. 04, 2015
Applicant:

Certainteed Gypsum, Inc., Valley Forge, PA (US);

Inventors:

Robert J. Hauber, Land O Lakes, FL (US);

Gerald D. Boydston, Cody, WY (US);

Assignee:

CertainTeed Gypsum, Inc., Malvern, PA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B32B 5/02 (2006.01); B32B 37/00 (2006.01); B32B 13/04 (2006.01); E04C 2/04 (2006.01); B28B 19/00 (2006.01); B28B 23/00 (2006.01); B32B 37/12 (2006.01); B32B 37/14 (2006.01); E04C 2/24 (2006.01); E04C 2/28 (2006.01); B32B 7/12 (2006.01); B32B 13/14 (2006.01);
U.S. Cl.
CPC ...
B32B 37/0053 (2013.01); B28B 19/0046 (2013.01); B28B 19/0092 (2013.01); B28B 23/0006 (2013.01); B32B 5/022 (2013.01); B32B 5/024 (2013.01); B32B 7/12 (2013.01); B32B 13/04 (2013.01); B32B 13/14 (2013.01); B32B 37/1207 (2013.01); B32B 37/14 (2013.01); E04C 2/043 (2013.01); E04C 2/246 (2013.01); E04C 2/28 (2013.01); B32B 2037/1215 (2013.01); B32B 2255/02 (2013.01); B32B 2255/26 (2013.01); B32B 2262/101 (2013.01); B32B 2307/102 (2013.01); B32B 2307/212 (2013.01); B32B 2307/3065 (2013.01); B32B 2307/536 (2013.01); B32B 2307/546 (2013.01); B32B 2307/554 (2013.01); B32B 2307/558 (2013.01); B32B 2307/712 (2013.01); B32B 2307/7145 (2013.01); B32B 2307/732 (2013.01); B32B 2419/00 (2013.01); B32B 2607/00 (2013.01);
Abstract

Disclosed are building board manufacturing techniques that minimize the build-up of slurry on associated forming equipment and also produce panels with enhanced physical properties. The methods involve applying a dissolvable film laminate to one or more fiber mats at the outset of the forming process. In the undissolved state, the film acts as a containment envelope for the gypsum slurry and any free floating glass fibers. During subsequent curing, the film is dissolved by vaporized water. In its dissolved state, the film is liquefied and coats the fibers of the underlying mat. This results in a building board with improved physical properties.


Find Patent Forward Citations

Loading…