The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 22, 2019

Filed:

Dec. 21, 2016
Applicant:

Tenneco Automotive Operating Company Inc., Lake Forest, IL (US);

Inventors:

Thomas M. Harris, Jackson, MI (US);

Bradley Fingland, Jackson, MI (US);

Michael C. Bradford, Chelsea, MI (US);

Adam J. Kotrba, Laingsburg, MI (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
F01N 13/14 (2010.01); C04B 28/26 (2006.01); C04B 38/00 (2006.01); C04B 111/00 (2006.01); C04B 111/28 (2006.01);
U.S. Cl.
CPC ...
F01N 13/148 (2013.01); C04B 28/26 (2013.01); C04B 38/0064 (2013.01); C04B 2111/00793 (2013.01); C04B 2111/28 (2013.01); F01N 2310/12 (2013.01);
Abstract

The present disclosure provides a method of producing an insulation preform having graded porosity for an exhaust treatment component of a vehicle. The method includes obtaining a first granular insulating material having a first diameter, a second granular insulating material having a second diameter less than the first diameter, an inorganic binder, and water. The method further includes producing a slurry comprising the first granular insulating material, the second granular insulating material, the inorganic binder, and water. The slurry is introduced into a mold having at least one surface adapted for vacuum extraction. A liquid phase of the slurry is evacuated from the mold using vacuum extraction to produce a moist preform. The moist preform has graded porosity such that a greater concentration of the second insulation material is adjacent to the at least one surface than the first insulating material. The moist preform is heated to produce the insulation preform.


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