The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 08, 2019

Filed:

Sep. 16, 2016
Applicant:

3dbotics, Inc., Dearborn, MI (US);

Inventors:

James F. Bredt, Watertown, MA (US);

Kenneth R. Strausbaugh, London, OH (US);

Michael Thomas Woods Lis, North Andover, MA (US);

Assignee:

3Dbotics, Inc., Dearborn, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08K 3/36 (2006.01); B01J 31/02 (2006.01); C08B 5/14 (2006.01); C08B 31/06 (2006.01); C09D 11/102 (2014.01); C09D 101/16 (2006.01); C09D 103/06 (2006.01); C09D 173/00 (2006.01); C09D 11/08 (2006.01); C09D 11/322 (2014.01); C09D 11/36 (2014.01); C09D 11/38 (2014.01); C09D 11/14 (2006.01); B33Y 10/00 (2015.01); B33Y 70/00 (2015.01); B29K 509/00 (2006.01); B29C 64/165 (2017.01);
U.S. Cl.
CPC ...
C08K 3/36 (2013.01); B01J 31/0225 (2013.01); C08B 5/14 (2013.01); C08B 31/063 (2013.01); C09D 11/102 (2013.01); C09D 101/16 (2013.01); C09D 103/06 (2013.01); C09D 173/00 (2013.01); B29K 2509/00 (2013.01); B33Y 10/00 (2014.12); B33Y 70/00 (2014.12);
Abstract

A material system and method for bonding refractory powders in a three dimensional printer. A first particulate component including a refractory material is mixed with a first reactive component to form a particulate mixture. A flat layer of the particulate mixture is dispensed onto a build surface. A liquid binder, which may include a furan monomer and a surfactant, is dispensed by an ink-jet printhead onto the particulate mixture. The particulate mixture may contain a furan-soluble polymer that imposes a capillary attraction for the liquid binder, keeping it situated in the immediate vicinity of where the binder is dispensed. Additionally it provides a sufficient catalytic power to co-polymerize with the furan monomer and form a solid structure. This enables a 3D printer to build strong, accurate parts with high packing density, and to reuse the feed material many times in the printer.


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