The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 17, 2019

Filed:

Jul. 31, 2015
Applicant:

Virginia Commonwealth University, Richmond, VA (US);

Inventor:

Massimo Bertino, Glen Allen, VA (US);

Assignee:
Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
C08J 9/28 (2006.01); B01J 3/00 (2006.01); C01B 33/158 (2006.01); B01J 13/00 (2006.01); C08L 33/08 (2006.01);
U.S. Cl.
CPC ...
C08J 9/28 (2013.01); B01J 13/0091 (2013.01); C01B 33/1585 (2013.01); C08J 9/286 (2013.01); C08J 2201/022 (2013.01); C08J 2201/026 (2013.01); C08J 2201/0522 (2013.01); C08J 2201/0524 (2013.01); C08J 2205/026 (2013.01); C08J 2205/042 (2013.01); C08J 2333/08 (2013.01); C08J 2383/06 (2013.01); C08L 33/08 (2013.01); Y02P 20/544 (2015.11);
Abstract

A method of synthesizing aerogels and cross-linked aerogels in a single step and in a single pot without requiring any solvent exchange is described. Porous matrices are synthesized through a modification of hydrolysis condensation of alkoxides in which addition of water is minimized. The reaction occurs in an ethanol-water azeotrope mixture; the water in the azeotrope slowly hydrolyzes the alkoxide. Additionally, after gelation, the porous matrix is dried in supercritical ethanol rather than liquid CO, which allows for elimination of solvent exchange steps. These modifications allow for the preparation of aerogel monoliths in any size in one step and in one pot and much faster than conventional procedures. In addition, the method provides for custom aerogel parts with large dimensions, as well as high volume fabrication of aerogels. The custom aerogel parts may be used in a variety of thermal insulation applications.


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