The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 10, 2019

Filed:

Apr. 21, 2016
Applicant:

Corning Incorporated, Corning, NY (US);

Inventors:

Matthew John Dejneka, Corning, NY (US);

John Christopher Mauro, Boalsburg, PA (US);

Mallanagouda Dyamanagouda Patil, Corning, NY (US);

Kim Doreen Pierotti, Painted Post, NY (US);

James Scott Sutherland, Corning, NY (US);

Akenda Zellet-Lukaso, Corning, NY (US);

Assignee:

Corning Incorporated, Corning, NY (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 35/482 (2006.01); C04B 35/64 (2006.01); F27D 1/00 (2006.01); C04B 35/488 (2006.01); C04B 35/486 (2006.01); C03C 14/00 (2006.01); C03B 5/43 (2006.01);
U.S. Cl.
CPC ...
C04B 35/4885 (2013.01); C03C 14/00 (2013.01); C04B 35/482 (2013.01); C04B 35/486 (2013.01); C04B 35/64 (2013.01); F27D 1/0006 (2013.01); C03B 5/43 (2013.01); C04B 2235/3201 (2013.01); C04B 2235/3205 (2013.01); C04B 2235/3217 (2013.01); C04B 2235/3218 (2013.01); C04B 2235/3232 (2013.01); C04B 2235/3244 (2013.01); C04B 2235/34 (2013.01); C04B 2235/3409 (2013.01); C04B 2235/3418 (2013.01); C04B 2235/36 (2013.01); C04B 2235/365 (2013.01); C04B 2235/5436 (2013.01); C04B 2235/5445 (2013.01); C04B 2235/5454 (2013.01); C04B 2235/602 (2013.01); C04B 2235/604 (2013.01); C04B 2235/606 (2013.01); C04B 2235/6562 (2013.01); C04B 2235/6565 (2013.01); C04B 2235/661 (2013.01); C04B 2235/80 (2013.01); C04B 2235/9669 (2013.01); C04B 2235/9676 (2013.01);
Abstract

Disclosed herein are methods for making a bonded refractory material, the methods comprising preparing a slurry comprising glass precursor particles having an average particle size ranging from about 1 nm to about 200 nm; combining zirconia particles with the slurry to form a batch composition comprising at least about 80% by weight of zirconia; forming a green body from the batch composition; and sintering the green body to form a sintered refractory material. Sintered high-zirconia refractory materials can comprise at least about 80% by weight of zirconia having an average grain size of 100 microns or less, wherein the zirconia is interspersed in a glassy phase, and wherein the sintered refractory materials comprise about 15% or less by weight of the glassy phase. Melting vessels having at least one interior surface comprising such sintered zirconia refractory materials are further disclosed herein.


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