The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 03, 2019

Filed:

Jun. 10, 2016
Applicant:

Ipg Photonics Corporation, Oxford, MA (US);

Inventors:

Joseph Dallarosa, Uxbridge, MA (US);

William O'Neill, Cambridge, GB;

David Squires, Lebanon, CT (US);

Martin Sparkes, Shingay Cum Wendy, GB;

Andrew Payne, Trumpington, GB;

Assignee:

IPG PHOTONICS CORPORATION, Oxford, MA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23K 26/342 (2014.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B23K 26/064 (2014.01); B23K 26/082 (2014.01); B23K 26/06 (2014.01); B23K 26/073 (2006.01); B23K 26/08 (2014.01); B22F 3/105 (2006.01); B29C 64/153 (2017.01); B29C 64/20 (2017.01); B23K 103/08 (2006.01); B33Y 50/02 (2015.01);
U.S. Cl.
CPC ...
B23K 26/342 (2015.10); B22F 3/1055 (2013.01); B23K 26/0604 (2013.01); B23K 26/0626 (2013.01); B23K 26/073 (2013.01); B23K 26/082 (2015.10); B23K 26/0869 (2013.01); B29C 64/153 (2017.08); B29C 64/20 (2017.08); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B22F 2003/1056 (2013.01); B23K 2103/08 (2018.08); B33Y 50/02 (2014.12); Y02P 10/295 (2015.11);
Abstract

Systems and methods for multiple beam additive manufacturing use multiple beams of light (e.g., laser light) simultaneously to expose layers of powder material in selected regions until the powder material fuses to form voxels, which form build layers of a three-dimensional structure. The light may be generated from selected light sources and coupled into an array of optical fibers having output ends arranged in an optical head such that the multiple beams are directed by the optical head to different locations on each of the powder layers. The multiple beams may provide distributed exposures forming a distributed exposure pattern including beam spots that are spaced sufficiently to separate the fused regions formed by each exposure. The multiple beams may be moved using various techniques (e.g., by moving the optical head) and according to various scan patterns such that a plurality of multiple beam distributed exposures form each build layer.


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