The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 30, 2019

Filed:

Jan. 31, 2017
Applicant:

Rolls-royce Plc, London, GB;

Inventor:

Ian M. Garry, Thurcaston, GB;

Assignee:

ROLLS-ROYCE plc, London, GB;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B22F 7/02 (2006.01); B22F 3/105 (2006.01); B29C 64/153 (2017.01); B33Y 10/00 (2015.01); B23K 26/342 (2014.01); B23K 26/00 (2014.01); B28B 1/00 (2006.01); B23K 103/16 (2006.01);
U.S. Cl.
CPC ...
B22F 7/02 (2013.01); B22F 3/1055 (2013.01); B23K 26/0006 (2013.01); B23K 26/342 (2015.10); B28B 1/001 (2013.01); B29C 64/153 (2017.08); B33Y 10/00 (2014.12); B22F 2998/10 (2013.01); B23K 2103/172 (2018.08); Y02P 10/295 (2015.11);
Abstract

A method for the manufacture of a component of defined geometry from two or more materials using a powder bed ALM process includes providing a bed of a first powdered material, selectively fusing portions of the first powdered material to build up a first three dimensional portion of the component geometry and fusing a powder containment bund from the first material to contain unfused first powdered material. A bed of a second powdered material is deposited onto the powder containment bund and selectively fused to build up a second three dimensional portion of the component geometry. Unfused first powdered material can subsequently be removed from a first side of the bund and unfused second powder from a second side of the bund. Remaining parts of the bund which do not form part of the defined geometry of the component can be removed to provide the net shape component.


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