The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 23, 2019

Filed:

May. 12, 2016
Applicant:

Federal-mogul Corporation, Southfield, MI (US);

Inventor:

David Saxton, Ann Arbor, MI (US);

Assignee:

Tenneco Inc, Lake Forest, IL (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
F16C 33/14 (2006.01); F16C 33/04 (2006.01); F16C 33/28 (2006.01); F16C 33/10 (2006.01); F16C 33/12 (2006.01); F16C 33/24 (2006.01); C25D 3/30 (2006.01); C25D 3/38 (2006.01); C25D 5/10 (2006.01); C25D 7/00 (2006.01); B32B 3/26 (2006.01); B33Y 10/00 (2015.01); B33Y 80/00 (2015.01); C23C 18/32 (2006.01); B29C 64/135 (2017.01);
U.S. Cl.
CPC ...
F16C 33/145 (2013.01); C25D 3/30 (2013.01); C25D 3/38 (2013.01); C25D 5/10 (2013.01); C25D 7/00 (2013.01); F16C 33/04 (2013.01); F16C 33/1095 (2013.01); F16C 33/121 (2013.01); F16C 33/128 (2013.01); F16C 33/24 (2013.01); F16C 33/28 (2013.01); B29C 64/135 (2017.08); B32B 3/266 (2013.01); B32B 2307/746 (2013.01); B33Y 10/00 (2014.12); B33Y 80/00 (2014.12); C23C 18/32 (2013.01); F16C 2204/52 (2013.01); Y10T 156/10 (2015.01); Y10T 428/2462 (2015.01); Y10T 428/24322 (2015.01); Y10T 428/24331 (2015.01); Y10T 428/24339 (2015.01); Y10T 428/24942 (2015.01);
Abstract

A method of forming an engineered material, for example a material for use in a bearing, is provided. The method includes forming a template polymer microlattice by disposing a perforated mask over a reservoir of ultra-violet (UV) curable resin in liquid form, conveying beams of light through the perforated mask and into the reservoir along paths, and transforming the liquid UV curable resin along the paths into a plurality of interconnected solid polymer fibers. The method further includes applying a metal material to the template polymer microlattice to form a microlattice of the metal material, and removing the template polymer microlattice from the metal microlattice. The method next includes disposing a low friction material in interstices of the metal microlattice, and sintering the low friction material disposed in the interstices of the metal microlattice.


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