The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 23, 2019

Filed:

Nov. 18, 2013
Applicant:

Aisin Takaoka Co., Ltd., Toyota-shi, Aichi, JP;

Inventors:

Kiyohito Kondo, Toyota, JP;

Yuji Yamashita, Toyota, JP;

Assignee:

AISIN TAKAOKA CO., LTD., Toyota-Shi, Aichi, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 70/68 (2006.01); B29C 70/78 (2006.01); B29C 70/46 (2006.01); B29C 35/02 (2006.01); B32B 15/08 (2006.01); B32B 37/06 (2006.01); B32B 37/10 (2006.01); B32B 37/24 (2006.01); B29L 9/00 (2006.01); B29L 31/30 (2006.01);
U.S. Cl.
CPC ...
B29C 70/78 (2013.01); B29C 35/02 (2013.01); B29C 70/46 (2013.01); B29C 70/683 (2013.01); B32B 15/08 (2013.01); B32B 37/06 (2013.01); B32B 37/10 (2013.01); B32B 37/24 (2013.01); B29L 2009/003 (2013.01); B29L 2031/3055 (2013.01); B32B 2250/02 (2013.01); B32B 2262/106 (2013.01); B32B 2605/08 (2013.01);
Abstract

Provided are a metal/CFRP composite structure which has lightweight and high strength by combining hot-pressed metal material(s) and carbon fiber reinforced plastic (CFRP) material(s), and its manufacturing method and apparatus. A metal blank material is heated to a temperature at which quenching is possible to obtain a first intermediate product quenched by hot-pressing. The first intermediate product, and a carbon fiber reinforced plastic (CFRP) prepreg comprising carbon fiber and uncured thermoset plastic are set into CFRP forming dies followed by press-forming the prepreg to obtain a secondary intermediate product having the CFRP in intimate contact with a surface of the first intermediate product. The CFRP and the first intermediate product are firmly adhered together by thermal curing of thermoset plastic located in the boundary of the CFRP and the first intermediate product, by subjecting the thermoset plastic contained in the CFRP prepreg to thermal curing.


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