The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 16, 2019

Filed:

Jan. 29, 2016
Applicant:

Alcoa Inc., Pittsburgh, PA (US);

Inventors:

Wei Huang, Monroeville, PA (US);

Michael A. Globig, New Kensington, PA (US);

John Siemon, Cheswick, PA (US);

Robert J. Speer, Upper Burrell, PA (US);

Assignee:

ARCONIC INC., Pittsburgh, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
G06F 19/00 (2018.01); G05B 19/4099 (2006.01); B22F 3/105 (2006.01); G01N 21/95 (2006.01); G06T 7/00 (2017.01); B33Y 10/00 (2015.01); B33Y 50/02 (2015.01); B29C 64/153 (2017.01); B29C 64/386 (2017.01);
U.S. Cl.
CPC ...
G05B 19/4099 (2013.01); B22F 3/1055 (2013.01); B29C 64/153 (2017.08); B29C 64/386 (2017.08); B33Y 10/00 (2014.12); B33Y 50/02 (2014.12); G01N 21/9515 (2013.01); G06T 7/0004 (2013.01); B22F 2003/1057 (2013.01); G05B 2219/49023 (2013.01); G06K 2209/19 (2013.01); G06T 2207/10016 (2013.01); G06T 2207/10048 (2013.01); G06T 2207/30136 (2013.01); Y02P 10/295 (2015.11); Y02P 80/40 (2015.11);
Abstract

Methods for creating three-dimensional volume quality models of additively manufactured metal bodies are disclosed. In one embodiment, a method comprises additively manufacturing each metal layer of a metal body. One or more images of the first metal layer are obtained. The image(s) are processed to detect and map potential manufacturing defects in the first metal layer. A two-dimensional contour of the first metal layer is generated from the three-dimensional CAD model. The mapped defects are integrated into the two-dimensional contour. A first layer of a three-dimensional volume quality model of the metal body is created based on the integrated two-dimensional contour.


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