The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 09, 2019

Filed:

Dec. 17, 2014
Applicant:

Toyota Jidosha Kabushiki Kaisha, Toyota-shi, Aichi-ken, JP;

Inventors:

Noritsugu Sakuma, Toyota, JP;

Tetsuya Shoji, Toyota, JP;

Daisuke Sakuma, Toyota, JP;

Kazuaki Haga, Toyota, JP;

Assignee:

TOYOTA JIDOSHA KABUSHIKI KAISHA, Toyota-shi, Aichi-ken, JP;

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H01F 1/057 (2006.01); H01F 41/02 (2006.01); B22F 1/00 (2006.01); B22F 3/16 (2006.01); C22C 38/00 (2006.01); C22C 38/06 (2006.01); C22C 38/16 (2006.01); B22F 3/24 (2006.01);
U.S. Cl.
CPC ...
H01F 41/0266 (2013.01); B22F 1/0003 (2013.01); B22F 3/16 (2013.01); C22C 38/002 (2013.01); C22C 38/005 (2013.01); C22C 38/06 (2013.01); C22C 38/16 (2013.01); H01F 1/057 (2013.01); H01F 1/0577 (2013.01); H01F 41/0293 (2013.01); B22F 2003/248 (2013.01);
Abstract

A method includes: manufacturing a sintered compact represented by (Rl)(Rh)TBMand has a grain boundary phase; manufacturing a rare earth magnet precursor from the sintered compact; and performing a heat treatment on the rare earth magnet precursor at 450° C. to 700° C. to diffuse and to infiltrate a melt of a modified alloy containing a light rare earth element and either a transition metal element, Al, In, Zn, or Ga into the grain boundary phase. Rl represents a light rare earth element. Rh represents Dy or Tb. T represents a transition metal containing at least one of Fe, Ni, and Co. B represents boron. M represents at Ga, Al, or Cu. x, y, z, s, and t represent mass % of Rl, Rh, T, B, and M. Following expressions are established: 27≤x≤44, 0≤y≤10, z=100−x−y−s−t, 0.75≤s≤3.4, 0≤t≤3. An infiltration amount of the modified alloy is 0 mass % to 5 mass %.


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