The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 18, 2019

Filed:

Nov. 02, 2015
Applicant:

Grow Plastics Llc, Berkeley, CA (US);

Inventor:

Michael Waggoner, Seattle, WA (US);

Assignee:

Grow Plastics LLC, Berkeley, CA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 44/02 (2006.01); B32B 5/20 (2006.01); C08J 9/00 (2006.01); F16J 15/40 (2006.01); B65D 65/38 (2006.01); C08J 9/12 (2006.01); C08J 9/34 (2006.01); C08J 9/36 (2006.01); B32B 5/14 (2006.01); B32B 27/06 (2006.01); B29K 67/00 (2006.01); B29K 105/04 (2006.01); B29L 31/00 (2006.01); B29C 44/34 (2006.01);
U.S. Cl.
CPC ...
B32B 5/20 (2013.01); B29C 44/02 (2013.01); B32B 5/145 (2013.01); B32B 27/065 (2013.01); B65D 65/38 (2013.01); C08J 9/00 (2013.01); C08J 9/0061 (2013.01); C08J 9/0066 (2013.01); C08J 9/0085 (2013.01); C08J 9/122 (2013.01); C08J 9/34 (2013.01); C08J 9/365 (2013.01); F16J 15/40 (2013.01); B29C 44/3453 (2013.01); B29K 2067/046 (2013.01); B29K 2105/04 (2013.01); B29K 2105/045 (2013.01); B29K 2995/006 (2013.01); B29L 2031/7132 (2013.01); B32B 2262/067 (2013.01); B32B 2262/101 (2013.01); B32B 2266/0264 (2013.01); B32B 2307/306 (2013.01); B32B 2307/50 (2013.01); B32B 2307/538 (2013.01); B32B 2307/558 (2013.01); B32B 2307/704 (2013.01); B32B 2307/7163 (2013.01); B32B 2307/72 (2013.01); B32B 2307/7244 (2013.01); B32B 2307/7246 (2013.01); B32B 2307/75 (2013.01); B32B 2435/02 (2013.01); B32B 2439/00 (2013.01); B32B 2439/70 (2013.01); C08J 2201/032 (2013.01); C08J 2203/06 (2013.01); C08J 2205/044 (2013.01); C08J 2205/048 (2013.01); C08J 2207/00 (2013.01); C08J 2300/16 (2013.01); C08J 2367/04 (2013.01); C08J 2400/16 (2013.01); C08J 2403/02 (2013.01); C08J 2467/02 (2013.01); Y02W 90/12 (2015.05);
Abstract

Disclosed, among other things, are ways to manufacture reduced density thermoplastics using rapid solid-state foaming and machines useful for the saturation of plastic. In one embodiment, a foaming process may involve saturating a semi-crystalline polymer such as Polylactic Acid (PLA) with high levels of gas, and then heating, which may produce a reduced density plastic having high levels of crystallinity. In another embodiment, a foaming process may produce layered structures in reduced density plastics with or without integral skins. In another embodiment, a foaming process may produce deep draw structures in reduced density plastics with or without integral skins. In yet another embodiment, a foaming process may utilize additives, blends, or fillers, for example. In yet another embodiment, a foaming process may involve saturating a semi-crystalline polymer such as Polylactic Acid (PLA) with high levels of gas, and then heating, which may produce a reduced density plastic having high levels of crystallinity.


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