The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 18, 2019

Filed:

May. 20, 2015
Applicant:

Dow Global Technologies Llc, Midland, MI (US);

Inventors:

Stéphane Costeux, Midland, MI (US);

Daniel A. Beaudoin, Midland, MI (US);

Hyunwoo Kim, Midland, MI (US);

Devin A. Foether, Vassar, MI (US);

Assignee:

DOW GLOBAL TECHNOLOGIES LLC, Midland, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08J 9/00 (2006.01); C08J 9/12 (2006.01); B29C 44/02 (2006.01); B29C 44/34 (2006.01); B29C 44/58 (2006.01); B29K 105/04 (2006.01);
U.S. Cl.
CPC ...
B29C 44/348 (2013.01); B29C 44/02 (2013.01); B29C 44/586 (2013.01); C08J 9/0061 (2013.01); C08J 9/122 (2013.01); B29K 2105/041 (2013.01); C08J 2203/06 (2013.01); C08J 2203/08 (2013.01); C08J 2205/042 (2013.01); C08J 2325/12 (2013.01); C08J 2333/06 (2013.01); C08J 2333/12 (2013.01); C08J 2425/12 (2013.01); C08J 2433/06 (2013.01);
Abstract

Prepare nanofoam by: (a) providing a mold () with a mold cavity () defined by mold walls defining a sealable port (); (b) providing a foamable polymer mixture containing a polymer and a blowing agent at a pressure at least 690 kilopascals above the saturation pressure for the polymer and blowing agent; (c) introducing the foamable polymer mixture into the mold cavity () while maintaining a temperature and pressure at least 690 kilopascals above the saturation pressure and controlling the pressure in the mold cavity () by expanding a wall of the mold; and (d) releasing pressure around the foamable mixture by moving a mold wall () at a rate of at least 45 centimeters per second, causing the foamable polymer mixture to expand into nanofoam having a porosity of at least 60 percent, a volume of at least 100 cubic centimeters and at least two orthogonal dimensions of four centimeter or more.


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