The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 11, 2019

Filed:

May. 08, 2015
Applicant:

Ford Motor Company, Dearborn, MI (US);

Inventors:

Patrick Russell Bloss, Cincinatti, OH (US);

Brian Scott Phillips, Liberty Township, OH (US);

Assignee:

Ford Motor Company, Deaborn, MI (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B23B 1/00 (2006.01);
U.S. Cl.
CPC ...
B23B 1/00 (2013.01); B23B 2220/04 (2013.01); B23B 2222/84 (2013.01); B23B 2228/24 (2013.01); B23B 2240/16 (2013.01); B23B 2260/07 (2013.01);
Abstract

Methods of machining a component including multiple dissimilar materials are disclosed. One method may include making a first cut in the component to remove at least a portion of a hardest material in the component and making a second cut in the component along a second cutting-path that does not include the hardest material. The first cut may expose a cut surface in the component and the second cut may extend through the cut surface. The cuts may be made using a turning operation and different cutting tools may be used for the first and second cuts. The hardest material may have a hardness of at least 50 HRC and the remaining materials may have a hardness of at most 45 HRC. The disclosed methods may be used to form a thrust face surface in a shell and sun gear assembly to extend tool life and reduce scrap.


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