The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 04, 2019

Filed:

Nov. 11, 2015
Applicant:

Spirit Aerosystems, Inc., Wichita, KS (US);

Inventors:

Rahbar Nasserrafi, Andover, KS (US);

Dennis R. Lebeda, Rose Hill, KS (US);

Michael Basala, Wichita, KS (US);

Assignee:

Spirit AeroSystems, Inc., Wichita, KS (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B23K 11/00 (2006.01);
U.S. Cl.
CPC ...
B23K 11/0093 (2013.01);
Abstract

A joule-heating press and method for manufacturing a metallic honeycomb core via diffusion bonding. The method may include printing a pattern of strips of a stop-off material to surfaces of a plurality of sheets of metal at locations where diffusion bonding is not desired and stacking the sheets of metal together in a sequence for forming the honeycomb core. Then the method may include steps of pressing the sheets of metal together between two press plates made of conductive material and applying electric current to the conductive material of the press plates. This allows current to flow through a thickness of the sheets of metal and the sheets of metal are thereby diffusion bonded to each other via joule heating at locations absent the stop-off material. Finally, the method may include a step of expanding the sheets of metal into the honeycomb core.


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