The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 26, 2019

Filed:

Sep. 21, 2016
Applicant:

General Electric Company, Schenectady, NY (US);

Inventors:

Yan Cui, Greer, SC (US);

David Vincent Bucci, Simpsonville, SC (US);

Ganjiang Feng, Greenville, SC (US);

Srikanth Chandrudu Kottilingam, Simpsonville, SC (US);

Dechao Lin, Greenville, SC (US);

Assignee:

General Electric Company, Schenectady, NY (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B32B 15/00 (2006.01); B22D 27/04 (2006.01); B32B 15/18 (2006.01); B32B 15/04 (2006.01); B32B 7/04 (2019.01); B32B 15/01 (2006.01); B32B 15/20 (2006.01); F01D 5/14 (2006.01); C30B 29/52 (2006.01); C30B 11/06 (2006.01); C30B 28/06 (2006.01); B22D 21/00 (2006.01); B22D 25/02 (2006.01); B22D 25/06 (2006.01); C22C 19/05 (2006.01); F01D 5/28 (2006.01);
U.S. Cl.
CPC ...
B22D 27/045 (2013.01); B22D 21/005 (2013.01); B22D 25/02 (2013.01); B22D 25/06 (2013.01); B32B 7/04 (2013.01); B32B 15/00 (2013.01); B32B 15/01 (2013.01); B32B 15/04 (2013.01); B32B 15/18 (2013.01); B32B 15/20 (2013.01); C22C 19/055 (2013.01); C22C 19/056 (2013.01); C22C 19/057 (2013.01); C30B 11/06 (2013.01); C30B 28/06 (2013.01); C30B 29/52 (2013.01); F01D 5/14 (2013.01); F01D 5/141 (2013.01); F01D 5/147 (2013.01); F01D 5/28 (2013.01); F05D 2220/32 (2013.01); F05D 2230/21 (2013.01); F05D 2240/307 (2013.01); Y10T 428/12493 (2015.01); Y10T 428/12931 (2015.01); Y10T 428/12937 (2015.01); Y10T 428/12944 (2015.01);
Abstract

Molded articles and methods for forming molded articles are provided. For example, a molded article comprises a first region formed by a first casting material and a second region formed by mixing a molten or liquid portion of the first casting material and a second casting material. The first casting material is a molten, liquid, or fluid metal alloy, and the second casting material is a molten or fluid metal alloy. The first casting material has a different chemical composition than the second casting material. The first region and the second region are cast as one integral casting using directional solidification, and the first region and the second region have different microstructure patterns. The molded article has a lower concentration of impurities than were present in the first and second casting materials, and an interface between the first region and the second region is devoid of an oxidation layer.


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