The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 19, 2019

Filed:

Jan. 29, 2015
Applicant:

Sumitomo Metal Mining Co., Ltd., Tokyo, JP;

Inventors:

Koji Yamaji, Niihama, JP;

Takehide Honma, Niihama, JP;

Ryozo Ushio, Niihama, JP;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 4/525 (2010.01); C01G 53/00 (2006.01); H01M 4/505 (2010.01); H01M 4/04 (2006.01); H01M 10/0525 (2010.01); H01M 4/02 (2006.01);
U.S. Cl.
CPC ...
H01M 4/525 (2013.01); C01G 53/00 (2013.01); C01G 53/006 (2013.01); C01G 53/40 (2013.01); C01G 53/50 (2013.01); H01M 4/043 (2013.01); H01M 4/0471 (2013.01); H01M 4/505 (2013.01); C01P 2004/03 (2013.01); C01P 2004/32 (2013.01); C01P 2004/45 (2013.01); C01P 2004/51 (2013.01); C01P 2004/61 (2013.01); C01P 2006/11 (2013.01); C01P 2006/40 (2013.01); H01M 10/0525 (2013.01); H01M 2004/028 (2013.01);
Abstract

The object of the present invention is to improve the roundness of nickel-manganese composite hydroxide particles obtained by a crystallization process, and to improve the filling characteristic of cathode active material produced using the nickel-manganese composite hydroxide particles as a precursor. A reaction aqueous solution is formed by supplying a raw material aqueous solution including at least Ni and Mn, an aqueous solution including an ammonium-ion donor, and an alkali solution into a reaction tank, and mixing, then nickel-manganese composite hydroxide particles are crystallized. When doing this, the oxygen concentration inside the reaction tank is controlled to be 3.0% by volume or greater, the temperature of the reaction aqueous solution is controlled to be 35° C. to 60° C., and the nickel-ion concentration is controlled to be 1,000 mg/L or greater. As a result, nickel-manganese composite hydroxide particles are obtained that include secondary particles formed by an aggregation of plural primary particles and expressed by the general formula: NiMnM(OH)(where 0.05≤x≤0.95, 0.05≤y≤0.95, 0≤t≤0.20, x+y+t=1, 0≤α≤0.5, and M is one or more elements selected from among Co, Ti, V, Cr, Zr, Nb, Mo, Hf, Ta and W); and the average value of the roundness of cathode active material having a particle size that is 70% the average particle size or more is 0.82 or greater, and the tap density is 2.20 g/cmor greater.


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