The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 12, 2019

Filed:

Sep. 09, 2015
Applicant:

Baker Hughes Incorporated, Houston, TX (US);

Inventors:

Steven W. Webb, The Woodlands, TX (US);

Anthony A. DiGiovanni, Houston, TX (US);

Assignee:

Baker Hughes Incorporated, Houston, TX (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
E21B 10/56 (2006.01); C04B 35/52 (2006.01); B01J 3/06 (2006.01); E21B 10/46 (2006.01); B24D 3/10 (2006.01); C04B 35/528 (2006.01); C04B 35/628 (2006.01); C04B 35/645 (2006.01); B24D 3/06 (2006.01); C01B 32/25 (2017.01);
U.S. Cl.
CPC ...
E21B 10/56 (2013.01); B01J 3/06 (2013.01); B24D 3/10 (2013.01); C04B 35/52 (2013.01); C04B 35/528 (2013.01); C04B 35/62831 (2013.01); C04B 35/62842 (2013.01); C04B 35/645 (2013.01); E21B 10/46 (2013.01); B24D 3/06 (2013.01); C01B 32/25 (2017.08); C04B 2235/3847 (2013.01); C04B 2235/404 (2013.01); C04B 2235/427 (2013.01); C04B 2235/5454 (2013.01); C04B 2235/786 (2013.01);
Abstract

A method of forming a polycrystalline diamond compact comprises providing metallized diamond particles including diamond particles including nanograins of a sweep catalyst secured thereto, the sweep catalyst comprising at least one of tungsten and tungsten carbide and constituting between about 0.01 weight percent and about 1.0 weight percent of the metallized diamond particles and placing the metallized diamond particles and a metal solvent catalyst in a container. The metallized diamond particles are subjected to a high-temperature, high-pressure process in the presence of the metal solvent catalyst to form a polycrystalline diamond material having inter-bonded diamond grains and nanograins of tungsten carbide, the nanograins of tungsten carbide covering less than about twenty percent of a surface area of the inter-bonded diamond grains. Polycrystalline diamond compacts and earth-boring tools including the polycrystalline diamond compacts are also disclosed.


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