The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 19, 2019

Filed:

Apr. 11, 2017
Applicant:

United States Gypsum Company, Chicago, IL (US);

Inventors:

Michael Patrick Shake, Johnsburg, IL (US);

David R. Blackburn, Barrington, IL (US);

Jeffrey Donelan, Highland Park, IL (US);

Assignee:

United States Gypsum Company, Chicago, IL (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B32B 9/00 (2006.01); E04C 2/34 (2006.01); E04C 2/296 (2006.01); B32B 27/20 (2006.01); E04B 1/66 (2006.01); B28B 1/30 (2006.01); E04B 1/64 (2006.01); B28B 11/24 (2006.01); E04B 2/00 (2006.01); E04C 2/28 (2006.01); B32B 37/14 (2006.01); E04C 2/04 (2006.01); B28B 19/00 (2006.01);
U.S. Cl.
CPC ...
B32B 9/005 (2013.01); B28B 19/0092 (2013.01); B32B 27/20 (2013.01); B32B 37/14 (2013.01); E04C 2/04 (2013.01); E04C 2/28 (2013.01); E04C 2/296 (2013.01); E04C 2/34 (2013.01); E04C 2/44 (2013.01); B32B 2262/101 (2013.01); B32B 2607/00 (2013.01);
Abstract

Disclosed is an improved facer mat for use as a cover sheet for gypsum board. Also disclosed are gypsum boards containing such mat facers on one or both major surfaces of the board (face and back sides when installed), a method of manufacturing such board, and a method of making the mat. The mat can comprise glass, thermoplastic, and/or thermoset fiber. In preferred embodiments, binder is included with the fiber. The mat has outer and inner surfaces. The mat comprises a first region adjacent to the outer surface defined along a horizontal plane of the mat, the first region having a first substantial thickness, and a second region adjacent to the inner surface defined along a horizontal plane of the mat, the second region having a second substantial thickness. The first region has (a) more hydrophilicity than the second region, (b) more wettability than the second region, and/or (c) less density than the second region.


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