The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 12, 2019

Filed:

Aug. 05, 2015
Applicant:

Basf SE, Lugwigshafen, DE;

Inventors:

Rajesh Kumar, Riverview, MI (US);

Eric N. Lawson, Grosse Ile, MI (US);

Assignee:

BASF SE, Ludwigshafen am Rhein, DE;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B27N 3/00 (2006.01); C08G 18/10 (2006.01); B27N 3/10 (2006.01); C08G 18/20 (2006.01); E04C 2/16 (2006.01); C08G 18/48 (2006.01); C08G 18/64 (2006.01); C08G 18/76 (2006.01); C08G 18/78 (2006.01); C08G 18/08 (2006.01); C08G 18/24 (2006.01); C08G 18/30 (2006.01); C08G 18/32 (2006.01); C08K 5/526 (2006.01); C08G 18/16 (2006.01); C08L 75/04 (2006.01); C08L 97/02 (2006.01);
U.S. Cl.
CPC ...
B27N 3/002 (2013.01); B27N 3/00 (2013.01); B27N 3/10 (2013.01); C08G 18/0895 (2013.01); C08G 18/10 (2013.01); C08G 18/168 (2013.01); C08G 18/20 (2013.01); C08G 18/244 (2013.01); C08G 18/305 (2013.01); C08G 18/3206 (2013.01); C08G 18/4841 (2013.01); C08G 18/6492 (2013.01); C08G 18/7657 (2013.01); C08G 18/7664 (2013.01); C08G 18/7671 (2013.01); C08G 18/7831 (2013.01); C08K 5/526 (2013.01); C08L 75/04 (2013.01); C08L 97/02 (2013.01); E04C 2/16 (2013.01);
Abstract

A continuous process forms a unitary mat on a line having at least two conveyors spaced from each other. The process includes combining the isocyanate, an isocyanate catalyst, and a plurality of lignocellulosic particles to form a mixture and a self-polymerization product of the isocyanate in-situ in the mixture. The process also includes forming the unitary mat from the mixture on a first conveyer and transferring the unitary mat from the first conveyor to a second conveyor across a predetermined distance while maintaining structural integrity of the unitary mat. The lignocellulosic particles have a moisture content of 0.5 to 30 weight percent of water. Moreover, the continuous process is free of a step of adding water to the isocyanate, the isocyanate catalyst, the lignocellulosic particles, and/or the unitary mat.


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