The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 05, 2019

Filed:

Nov. 12, 2012
Applicant:

Toyota Jidosha Kabushiki Kaisha, Toyota-shi, Aichi, JP;

Inventors:

Tetsuya Shoji, Toyota, JP;

Akira Manabe, Miyoshi, JP;

Noritaka Miyamoto, Toyota, JP;

Motoki Hiraoka, Toyota, JP;

Shinya Omura, Nagakute-cho, JP;

Daisuke Ichigozaki, Toyota, JP;

Shinya Nagashima, Toyota, JP;

Assignee:

TOYOTA JIDOSHA KABUSHIKI KAISHA, Toyota-shi, Aichi, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01F 1/055 (2006.01); C22C 28/00 (2006.01); H01F 1/057 (2006.01); H01F 41/02 (2006.01); B22F 3/16 (2006.01); B22F 3/26 (2006.01); C22F 1/16 (2006.01); B22F 3/10 (2006.01);
U.S. Cl.
CPC ...
H01F 1/055 (2013.01); B22F 3/162 (2013.01); B22F 3/26 (2013.01); C22C 28/00 (2013.01); C22F 1/16 (2013.01); H01F 1/0577 (2013.01); H01F 41/0253 (2013.01); B22F 3/10 (2013.01); B22F 2998/10 (2013.01); H01F 41/0293 (2013.01);
Abstract

Provided is a rare-earth magnet containing no heavy rare-earth metals such as Dy or Tb in a grain boundary phase, has a modifying alloy for increasing coercivity (in particular, coercivity under a high-temperature atmosphere) infiltrated thereinto at lower temperature than in the conventional rare-earth magnets, has high coercivity, and has relatively high magnetizability, and a production method therefor. The rare-earth magnet RM includes a RE-Fe—B-based main phase MP with a nanocrystalline structure (where RE is at least one of Nd or Pr) and a grain boundary phase BP around the main phase, the grain boundary phase containing a RE-X alloy (where X is a metallic element other than heavy rare-earth elements). Crystal grains of the main phase MP are oriented along the anisotropy axis, and each crystal grain of the main phase, when viewed from a direction perpendicular to the anisotropy axis, has a plane that is quadrilateral in shape or has a close shape thereto.


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