Three-dimensional memory device with level-shifted staircase structures and method of making thereof

Abstract

A mesa structure is formed over a substrate. An alternating stack of insulating layers and spacer material layers having a total height of approximately double the height of the mesa structure is formed over the substrate and the mesa structure. The spacer material layers are formed as, or are replaced with, electrically conductive layers. Portions of the alternating stack are removed from above the mesa structure by a planarization process. Stepped surfaces can be concurrently formed in a first terrace region overlying the mesa structure and in a second terrace region located at an opposite side of a memory array region of the alternating stack. A pair of level shifted stepped surfaces is formed. Contacts to the alternating stack can reach down only to the lowest surface of the pair of level shifted stepped surfaces, and can be shorter than the alternating stack.