The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 25, 2018

Filed:

Jul. 24, 2013
Applicants:

Bhaskar Dutta, Troy, MI (US);

Harshad Natu, Mumbai, IN;

W. Swenson, Bloomfield Hills, MI (US);

Jyoti Mazumder, Ann Arbor, MI (US);

Inventors:

Bhaskar Dutta, Troy, MI (US);

Harshad Natu, Mumbai, IN;

W. Swenson, Bloomfield Hills, MI (US);

Jyoti Mazumder, Ann Arbor, MI (US);

Assignee:

DM3D Technology, LLC, Troy, MI (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B26D 1/00 (2006.01); B26B 9/00 (2006.01); C23C 24/10 (2006.01);
U.S. Cl.
CPC ...
B26D 1/0006 (2013.01); B26B 9/00 (2013.01); C23C 24/106 (2013.01); Y10T 83/929 (2015.04);
Abstract

Direct metal deposition (DMD) is used to fabricate knife edges with extended service life. A metal alloy powder is deposited along a blank and melted with a laser beam so that the powder solidifies into a strip of material having a hardness and/or wear resistance greater than that of the starting material. The piece is then finished to produce a sharp edge in the solidified material. The powder may be melted while it is being deposited, or it may be melted after being deposited. A slot or groove may be formed in the blank with the metal alloy powder being deposited into the slot or groove. A hardened steel alloy powder is deposited onto a mild steel blank. For example, a tool steel or vanadium steel powder may be deposited onto a 1018 steel blank. An invention line-beam nozzle may be used for deposition and/or powder melting.


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