The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 04, 2018

Filed:

Sep. 29, 2008
Applicants:

Steven Borchardt, Clemmons, NC (US);

Brian Jarrard, Elkin, NC (US);

Inventors:

Steven Borchardt, Clemmons, NC (US);

Brian Jarrard, Elkin, NC (US);

Assignee:

LYDALL, INC., Manchester, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B60R 13/08 (2006.01); B32B 3/26 (2006.01); B32B 5/06 (2006.01); B32B 5/26 (2006.01); D04H 13/00 (2006.01); D04H 1/541 (2012.01); D04H 1/485 (2012.01); D04H 1/558 (2012.01); B32B 5/14 (2006.01);
U.S. Cl.
CPC ...
B60R 13/0861 (2013.01); B32B 3/26 (2013.01); B32B 5/06 (2013.01); B32B 5/14 (2013.01); B32B 5/26 (2013.01); B60R 13/0815 (2013.01); D04H 1/485 (2013.01); D04H 1/541 (2013.01); D04H 1/558 (2013.01); D04H 13/005 (2013.01); Y10T 442/667 (2015.04); Y10T 442/688 (2015.04); Y10T 442/692 (2015.04);
Abstract

A molded and shaped acoustical insulating vehicle panel having a dry-laid needled fibrous composite composed of a first portion of about 50 to 80 percent meltable binder fibers and about 20 to 50 percent stable fibers and having a second portion of about 20 to 50 percent meltable binder fibers and 50 to 80 percent of staple fibers. The meltable binder fibers are in a molded and resolidified state such that the resolidified binder fibers of the first portion form a substantially continuous, semi-impervious, densified skin integrally associated with and bonded to a surface of the first portion. The molded composite is in such a heat and pressure molded state that the composite has over a predominance of its area a density of from about 12 to 22 lbs./cubic foot (192 to 352 kg/cubic meter) and the panel is sufficiently rigid as to be self-supporting.


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