The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 04, 2018

Filed:

Nov. 10, 2015
Applicant:

Carbon3d, Inc., Redwood City, CA (US);

Inventors:

Joseph M. DeSimone, Los Gatos, CA (US);

Alexander Ermoshkin, Chapel Hill, NC (US);

Nikita Ermoshkin, Chapel Hill, NC (US);

Edward T. Samulski, Chapel Hill, NC (US);

Assignee:

Carbon, Inc., Redwood City, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 33/56 (2006.01); B29C 33/58 (2006.01); B29C 33/62 (2006.01); B29C 35/08 (2006.01); B29C 41/02 (2006.01); B29C 41/52 (2006.01); B29C 67/00 (2017.01); B29C 64/393 (2017.01); B29C 64/129 (2017.01); G03F 7/00 (2006.01); B29C 64/124 (2017.01); B29C 64/135 (2017.01); B29C 64/386 (2017.01); B29C 64/40 (2017.01); B29C 33/00 (2006.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 50/02 (2015.01); B29K 71/00 (2006.01); B29K 105/00 (2006.01); B29K 67/00 (2006.01); B29L 31/00 (2006.01);
U.S. Cl.
CPC ...
B29C 67/0062 (2013.01); B29C 35/0888 (2013.01); B29C 64/124 (2017.08); B29C 64/129 (2017.08); B29C 64/135 (2017.08); B29C 64/386 (2017.08); B29C 64/393 (2017.08); B29C 64/40 (2017.08); G03F 7/0037 (2013.01); B29C 2033/0005 (2013.01); B29C 2035/0827 (2013.01); B29K 2067/00 (2013.01); B29K 2071/02 (2013.01); B29K 2105/0005 (2013.01); B29K 2105/0058 (2013.01); B29K 2827/12 (2013.01); B29K 2883/005 (2013.01); B29K 2995/006 (2013.01); B29K 2995/0026 (2013.01); B29K 2995/0065 (2013.01); B29L 2031/753 (2013.01); B29L 2031/7534 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12);
Abstract

A method of forming a three-dimensional object, comprises providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid; irradiating the build region through the optically transparent member to form a solid polymer from the polymerizable liquid while concurrently advancing the carrier away from the build surface to form the three-dimensional object from the solid polymer, while also concurrently: (i) continuously maintaining a dead zone of polymerizable liquid in contact with the build surface, and (ii) continuously maintaining a gradient of polymerization zone between the dead zone and the solid polymer and in contact with each thereof, the gradient of polymerization zone comprising the polymerizable liquid in partially cured form. Apparatus for carrying out the method is also described.


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