The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 27, 2018

Filed:

Apr. 17, 2015
Applicant:

Ut-battelle, Llc, Oak Ridge, TN (US);

Inventors:

Vlastimil Kunc, Knoxville, TN (US);

Chad E. Duty, Knoxville, TN (US);

Lonnie J. Love, Knoxville, TN (US);

Amit K. Naskar, Knoxville, TN (US);

Assignee:

UT-BATTELLE, LLC, Oak Ridge, TN (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 45/00 (2006.01); B33Y 70/00 (2015.01); B29C 47/56 (2006.01); B29C 47/00 (2006.01); B29C 47/06 (2006.01); B32B 27/08 (2006.01); D06M 10/00 (2006.01); B29C 64/106 (2017.01); B29C 64/165 (2017.01); B29C 35/02 (2006.01); B29K 67/00 (2006.01);
U.S. Cl.
CPC ...
B29C 45/0001 (2013.01); B29C 47/0004 (2013.01); B29C 47/0021 (2013.01); B29C 47/0057 (2013.01); B29C 47/065 (2013.01); B29C 47/56 (2013.01); B29C 64/106 (2017.08); B29C 64/165 (2017.08); B32B 27/08 (2013.01); B33Y 70/00 (2014.12); D06M 10/00 (2013.01); B29C 35/02 (2013.01); B29C 2947/92704 (2013.01); B29C 2947/92942 (2013.01); B29K 2067/046 (2013.01);
Abstract

A method for producing a polymer composite fiber comprised of a polymer matrix with filaments incorporated therein whose lengthwise dimensions are substantially oriented with the axial dimension of the composite fiber, the method comprising subjecting a melt comprised of a polymer matrix and filaments to an extrusion process in which the melt is extruded into a fibrous form in the absence of screw extruders and in the substantial absence of shear forces that result in breakage of the filaments, followed by cooling and solidification of the extruded melt to provide the polymer composite fiber. Integration of these polymer composite fibers with additive manufacturing technologies, particularly rapid prototyping methods, such as FFF and 3D printing, are also described. The resulting polymer composite fibers and articles made thereof are also described.


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