The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 06, 2018

Filed:

Nov. 17, 2016
Applicant:

Headwaters Heavy Oil, Llc, South Jordan, UT (US);

Inventors:

Roger K. Lott, Edmonton, CA;

Lap-Keung Lee, West Windsor, NJ (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01J 8/08 (2006.01); C10G 49/12 (2006.01); C10G 45/16 (2006.01); C10G 45/56 (2006.01); B01J 8/22 (2006.01); C10G 47/26 (2006.01); C10G 67/08 (2006.01); C10G 65/02 (2006.01); C10G 49/00 (2006.01); C10G 45/04 (2006.01); C10G 45/34 (2006.01); C10G 45/46 (2006.01); C10G 47/06 (2006.01); C10G 65/00 (2006.01);
U.S. Cl.
CPC ...
B01J 8/08 (2013.01); B01J 8/22 (2013.01); B01J 8/226 (2013.01); C10G 45/04 (2013.01); C10G 45/16 (2013.01); C10G 45/34 (2013.01); C10G 45/46 (2013.01); C10G 45/56 (2013.01); C10G 47/06 (2013.01); C10G 47/26 (2013.01); C10G 49/005 (2013.01); C10G 49/12 (2013.01); C10G 65/00 (2013.01); C10G 65/02 (2013.01); C10G 67/08 (2013.01); C10G 2300/107 (2013.01); C10G 2300/1033 (2013.01); C10G 2300/1077 (2013.01); C10G 2300/202 (2013.01); C10G 2300/206 (2013.01); C10G 2300/4056 (2013.01); C10G 2300/70 (2013.01); C10G 2300/703 (2013.01); C10G 2300/802 (2013.01);
Abstract

A system and method for preparing and conditioning a heavy oil feedstock for hydroprocessing in a hydroprocessing system includes forming metal sulfide catalyst particles in situ within the heavy oil feedstock. The metal sulfide catalyst particles are formed in situ by (1) premixing a catalyst precursor with a hydrocarbon diluent to form a diluted precursor mixture, (2) mixing the diluted precursor mixture with the heavy oil feedstock to form a conditioned feedstock, and (3) heating the conditioned feedstock to decompose the catalyst precursor and cause or allow metal from the precursor to react with sulfur in the heavy oil feedstock to form metal sulfide catalyst particles in situ in the heavy oil feedstock. The in situ formed metal sulfide catalyst particles catalyze beneficial upgrading reactions between the heavy oil feedstock and hydrogen and eliminates or reduces formation of coke precursors and sediment.


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