The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 30, 2018

Filed:

Sep. 08, 2015
Applicant:

Ford Global Technologies, Llc, Dearborn, MI (US);

Inventors:

Clifford E. Maki, New Hudson, MI (US);

Antony George Schepak, Howell, MI (US);

Mathew Leonard Hintzen, Stockbridge, MI (US);

Mark W. Thibault, Canton, MI (US);

Christopher Donald Wicks, Allen Park, MI (US);

Assignee:

Ford Global Technologies, LLC, Dearborn, MI (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
F02F 1/42 (2006.01); B23K 11/00 (2006.01); F02F 1/38 (2006.01); B22C 7/02 (2006.01); B22C 9/10 (2006.01); B22C 9/24 (2006.01); B22D 17/00 (2006.01); B22D 21/00 (2006.01); B22D 25/02 (2006.01); B22D 19/00 (2006.01); B22D 21/04 (2006.01); F02F 7/00 (2006.01);
U.S. Cl.
CPC ...
F02F 1/38 (2013.01); B22C 7/02 (2013.01); B22C 9/108 (2013.01); B22C 9/24 (2013.01); B22D 17/00 (2013.01); B22D 19/0009 (2013.01); B22D 21/007 (2013.01); B22D 21/04 (2013.01); B22D 25/02 (2013.01); F02F 1/4285 (2013.01); F02F 7/0085 (2013.01); F05C 2253/04 (2013.01);
Abstract

A cylinder head includes an inner structural member having a plate forming a deck face of the cylinder head and forming at least one dished cylinder roof, and a plurality of cylinder head bolt columns extending from the plate. An outer member is supported by the inner structural member and forms a cooling jacket, intake ports, and exhaust ports. Passages of the cooling jacket are lined with metal walls in contact with the composite structure of the outer member. A method of forming a cylinder head includes positioning a structural insert and a lost core insert in a tool, and injecting material into the tool to form a body surrounding the structural insert and the lost core insert thereby forming a head preform. The lost core insert is shaped to form a cooling jacket and has a lost core material generally encapsulated in a metal shell.


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