The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 23, 2018

Filed:

Nov. 05, 2015
Applicant:

Honeywell International Inc., Morris Plains, NJ (US);

Inventors:

Andy Szuromi, Phoenix, AZ (US);

Steve Starr, Scottsdale, AZ (US);

Donald G. Godfrey, Phoenix, AZ (US);

Mark C. Morris, Phoenix, AZ (US);

Assignee:

HONEYWELL INTERNATIONAL INC., Morris Plains, NJ (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B23P 6/04 (2006.01); C23C 10/60 (2006.01); B22F 3/105 (2006.01); B23K 15/00 (2006.01); C23C 18/42 (2006.01); C23C 18/38 (2006.01); C23C 18/32 (2006.01); C23C 18/16 (2006.01); C25D 5/48 (2006.01); B22F 3/26 (2006.01); B33Y 10/00 (2015.01); B33Y 99/00 (2015.01); B22F 3/15 (2006.01); B22F 5/00 (2006.01); B22F 5/04 (2006.01);
U.S. Cl.
CPC ...
B23P 6/045 (2013.01); B22F 3/105 (2013.01); B22F 3/1055 (2013.01); B22F 3/26 (2013.01); B23K 15/0086 (2013.01); C23C 10/60 (2013.01); C23C 18/1637 (2013.01); C23C 18/1689 (2013.01); C23C 18/32 (2013.01); C23C 18/38 (2013.01); C23C 18/42 (2013.01); C25D 5/48 (2013.01); B22F 3/15 (2013.01); B22F 5/009 (2013.01); B22F 5/04 (2013.01); B33Y 10/00 (2014.12); B33Y 99/00 (2014.12);
Abstract

A method for improving the surface of an aluminum alloy article includes manufacturing the aluminum alloy article using an additive manufacturing technique, wherein the article as-manufactured includes one or more of cracks, roughness, or porosity at a surface of the article; coating the surface of the aluminum alloy article with a diffusion element, the diffusion element being capable of diffusing at least 0.2 mils into the article; heating the aluminum alloy article coated with the diffusion element to cause the diffusion element to diffuse the at least 0.2 mils into the article, thereby forming a diffusion layer of at least 0.2 mils in thickness comprising both aluminum alloy and diffusion element; and removing the diffusion layer from the aluminum alloy article, whereby upon the removing, a resulting improved surface of the article comprises fewer or smaller cracks, reduced roughness, or reduced porosity.


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