The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 02, 2018

Filed:

Apr. 28, 2016
Applicant:

Transformers Llc, San Francisco, CA (US);

Inventors:

Jack Aaron, Lake Forest, CA (US);

Herb Shapiro, Laguna Niguel, CA (US);

Robert Johnson, Bellflower, CA (US);

Assignee:

Transformer LLC, San Francisco, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01F 7/06 (2006.01); H01F 41/064 (2016.01); H01F 27/245 (2006.01); H01F 27/28 (2006.01); G06F 17/50 (2006.01); H01F 3/10 (2006.01); H01F 27/32 (2006.01); H01F 41/079 (2016.01); H01F 27/24 (2006.01);
U.S. Cl.
CPC ...
H01F 41/064 (2016.01); G06F 17/5063 (2013.01); G06F 17/5068 (2013.01); G06F 17/5081 (2013.01); H01F 3/10 (2013.01); H01F 27/24 (2013.01); H01F 27/245 (2013.01); H01F 27/28 (2013.01); H01F 27/2823 (2013.01); H01F 27/325 (2013.01); H01F 41/079 (2016.01); G06F 2217/02 (2013.01); G06F 2217/06 (2013.01); G06F 2217/08 (2013.01); G06F 2217/78 (2013.01); Y02E 40/76 (2013.01); Y04S 10/545 (2013.01); Y10T 29/49071 (2015.01);
Abstract

Disclosed is an electrical transformer for improved transformer power capacity and efficiency designed by the application of disclosed design considerations. One embodiment design consideration is a method to configure power transformer windings wherein the minimum distance of the primary windings from the winding axis/core center is greater (the primary windings are more distal) from the winding axis than the minimum distance of the secondary windings, which are wound around the minimum interior core diameter. This design consideration is extended from single bobbin transformer designs to split bobbin designs, with the requisite distal increase of the primary windings (from the core axis) geometrically provided by an enlarged core bobbin center leg (axial) dimension beneath the primary winding window. Another disclosed design consideration is to fix the primary winding length relationship to the core weight for given transformer specifications in accordance with the disclosed unexpected experimental results and formula.


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