The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 02, 2018

Filed:

May. 12, 2017
Applicant:

Nanocore Technologies, Sunnyvale, CA (US);

Inventors:

Stephen T. Connor, San Francisco, CA (US);

James R. Groves, Sunnyvale, CA (US);

Theodore C. Sorom, San Rafael, CA (US);

Assignee:

NANOCORE TECHNOLOGIES, Sunnyvale, CA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22F 1/00 (2006.01); C09D 5/38 (2006.01); B33Y 70/00 (2015.01); B33Y 10/00 (2015.01); C09D 133/02 (2006.01); C09D 169/00 (2006.01); B22F 3/10 (2006.01); B22F 3/105 (2006.01); B22F 3/24 (2006.01); B22F 7/00 (2006.01); B22F 7/02 (2006.01); C21D 6/00 (2006.01); C22F 1/10 (2006.01); C22F 1/08 (2006.01); C22C 38/58 (2006.01); C22C 38/44 (2006.01); C22C 38/34 (2006.01); C22C 38/02 (2006.01); C22C 19/05 (2006.01); C22C 27/06 (2006.01); C22C 9/08 (2006.01); C22C 9/02 (2006.01); C22C 11/06 (2006.01);
U.S. Cl.
CPC ...
C09D 5/38 (2013.01); B22F 1/0014 (2013.01); B22F 1/0022 (2013.01); B22F 1/0074 (2013.01); B22F 3/1017 (2013.01); B22F 3/1055 (2013.01); B22F 3/24 (2013.01); B22F 7/008 (2013.01); B22F 7/02 (2013.01); B33Y 10/00 (2014.12); B33Y 70/00 (2014.12); C09D 133/02 (2013.01); C09D 169/00 (2013.01); C21D 6/004 (2013.01); C21D 6/005 (2013.01); C21D 6/007 (2013.01); C21D 6/008 (2013.01); C22C 9/02 (2013.01); C22C 9/08 (2013.01); C22C 11/06 (2013.01); C22C 19/056 (2013.01); C22C 19/058 (2013.01); C22C 27/06 (2013.01); C22C 38/02 (2013.01); C22C 38/34 (2013.01); C22C 38/44 (2013.01); C22C 38/58 (2013.01); C22F 1/08 (2013.01); C22F 1/10 (2013.01); B22F 2003/1042 (2013.01); B22F 2003/1058 (2013.01); B22F 2003/248 (2013.01); B22F 2301/10 (2013.01); B22F 2301/15 (2013.01); B22F 2301/35 (2013.01); B22F 2998/10 (2013.01);
Abstract

A material and method are disclosed such that the material can be used to form functional metal pieces by producing an easily sintered layered body of dried metal paste. On a microstructural level, when dried, the metal paste creates a matrix of porous metal scaffold particles with infiltrant metal particles, which are positioned interstitially in the porous scaffold's interstitial voids. For this material to realize mechanical and processing benefits, the infiltrant particles are chosen such that they pack in the porous scaffold piece in a manner which does not significantly degrade the packing of the scaffold particles and so that they can also infiltrate the porous scaffold on heating. The method of using this paste provides a technique with high rate and resolution of metal part production due to a hybrid deposition/removal process.


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